Page 27 - Industrial Plant 2020
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significant concern for the entire country. On the other
                                                     hand, the opportunity cost of a conventional plant shut
                                                     down for the duration of a refurbishment made a
                                                     traditional refurbishment program unworkable.

                                                     To work around this  dilemma,  Sonatrach executives
                                                     issued a tender in 2016 for proposals to replace the
                                                     200 train in 42.5 months while keeping the 100 and
                                                     300 trains running,  despite  frequently  extreme  and
                                                     uncertain weather conditions in the spring and autumn.

                                                     The request surprised Arkad executives. “Usually when
                                                     you do such a rehabilitation, the client will try to stop the
                                                     operation in order to get the contractor to do the job,”
                                                     recalled Domenico Esposito,  past Arkad’s Project
                                                     Manager of the Rhourde Nouss project and Regional
                                                     Manager for North Africa.

                                                     Despite the unconventional  nature  of the  request,
                                                     Arkad, then a unit of ABB, submitted a bid, which
                                                     Sonatrach accepted. The two firms signed the $100
                                                     million contract in January 2016.




















            S             onatrach, Algeria’s national oil and


                          gas company, had a problem.
                          Following an accidental fire to its
                          central train in 2009, production at
                          one of its most important liquefied
                          petroleum gas (LPG) plants had
            fallen by more than 30%.

            The Rhourde Nouss field held more than 13 trillion
            cubic feet of proven hydrocarbon reserves. Sonatrach
            had tapped to produce natural gas, LPG, and
            condensates, but since the 2009 fire, the second of
            Sonatrach’s  three  trains  had  been  knocked  out  of
            commission, and  LPG production at the  Rhourde
            Nouss plant had fallen to less than 70% of its full
            operating potential.


            This was not only a problem for Sonatrach, but
            because the company generates over 30% of Algeria’s
            GDP and 95% of the country’s cash exports, a

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